TRS Rectilinear Inspection Systems

The TRS rectilinear inspection system is a 5 or 6 axis ultrasonic immersion system that has been designed to offer automated and semi-automated pulse-echo inspection of flat and curved composite components. As standard the TRS is compliant with major technical specifications.

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Capabilities & Functionality

The TRS rectilinear inspection system is an ultrasonic immersion inspection system fitted with either 5 or 6 axes and a fully configurable glass flatbed. This system has been specifically designed to meet major technical specifications, and as such boasts precision engineered linear and rotary axes, high accuracy motors and gearboxes and is offered with a variety of integrated ultrasonic solutions. The system also features Tieval’s bespoke TiCore software and full remote pendant support.

The system is suitable for pulse-echo C-Scan inspection on composite components with the following geometries:

Sheet - single curved, double curved, sloped or flat

Upon request the system can also be configured for through transmission C-scan inspection of composite components. Contact Tieval for further details.

System Features

5 or 6 Axis Scanning – The system can be configured with either 5 or 6 fully automated axes, which can scan a variety of components. The TRS can be configured for pulse-echo rectilinear, slope or contour inspection at the touch of a button, with no need for tooling or fixturing changes. Upon request the TRS can be configured for through transmission C-scan inspection of composite components.
Live A-Scan and C-Scan capture – The TRS displays live A-Scan data during C-Scan capture, allowing operators to identify defects in real time.
Bespoke Software – The system is coupled to our bespoke TiCore software. TiCore has been developed for the automated and semi-automated inspection of metallic and composite components and meets the requirements of major technical specifications. TiCore is routinely updated and upgraded as part of our commitment to progress.
Pendant Support – Upon request the system can be supplied with a Trio Teach Pendant which can be used for all aspects of motor control, scan programming and A-scan viewing.
Fully Customisable – Tieval specialise in bespoke automated and semi-automated systems. As such the TRS can be reconfigured to meet any customer requirement.
Major Technical Specification Compliance – As standard the TRS meets the requirements of major manufacturer technical specifications. For a full list of specifications that are currently supported please contact Tieval.
Precision Manufacturing – Each TRS is hand-built with precision-machined components in our UK factory by our team of experts.
Safety as Standard – All linear axes are fitted with electronic limit switches and bump stops as standard. An electrical isolator and multiple emergency stops are fitted to the system to improve operator safety.
Water Treatment – Water in the TRS is continuously circulated through mechanical cartridge filters (100µm and 5µm) and an ultraviolet water treatment unit to limit bacterial and particulate contamination. Upon request a heater unit with an in-built programmable thermostat can be added to maintain a constant water temperature.

Specification

Linear Axes

	Maximum Travel (mm)	Maximum Speed (mm/s)	Accuracy (mm)	Resolution (mm)	Repeatability (mm)
X-axis	Configurable	100*	0.07	0.002	0.07
Y-axis	Configurable	450*	0.06	0.001	0.06
Z-Axis	Configurable	50*	0.02	0.006	0.02

Rotational Axes

	Maximum Travel (°)	Maximum Speed (°/s)	Accuracy (°)	Resolution (°)	Repeatability (°)
A-Axis	190±5	20*	0.02	0.0003	0.02
B-Axis	85±5	20*	0.02	0.0003	0.02
C-Axis†	180±90	20*	0.04	0.0015	0.04

† The system may be configured with or without a column rotate or C-Axis

* Maximum speeds listed here are software limited. Theoretical maximum speeds are greater than the quoted value

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